Fast, Reliable
and Tamper Proof fittings with operating
pressures over 9000 PSI (620 Bar).
A hydraulically powered compression toolswages the fitting over the pipe
or tube plastically deforming the fitting. This process forms a 360°
radial compression around thepipe forming a permanent leak free seal.
In 1968 McDonnell Aircraft in St. Louis, Mo first developed the
technology to affect a 360° radial compression swage as areplacement for
threaded AN/MS tube fittings on the F-4 fighter. Threaded joints were
less reliable in applications of high stressesand loads. McDonnell
Aircraft licensed a company, named at that time, Deutsch Metal
Components in Gardena, California, tomanufacture the fittings for them
that were used on the F-4 Fighter. As time went by, Deutsch extended the
product materialrange, configurations, and pressures to become the
leading supplier of Mechanically Attached Fittings (MAF’s) to the entire
scope ofAerospace/Defense Industry applications in the United States,
Canada, Brazil, China, and Europe.
In 1978, Deutsch Metal Components expanded the aerospace tube fitting
technology to patent a NPS pipe and OD tube fittingsystem called PYPLOK®.
Originally developed for the US Navy, it expanded over the years to
provide products and solutions to thePetrochemical market as well as
other industrial process plants. As an equal to or better than
replacement for welding or brazing,it found acceptance in many areas.
The product line eventually expanded to include fittings to join pipe
and tube up to 2”NPS and66MM for a range of pipe schedules and tube wall
thickness; in a variety of materials such as Stainless Steel (types 316,
Duplex andSuper Duplex), Carbon Steel, Copper Nickel (CUNI), Copper and
Aluminum. Testing and qualification to all industry standards overthe
years has shown the PYPLOK®
System to be superior to a
welded system as well as being a major cost and time savings on
anoverall installed basis.
In 2004, the family owners of Deutsch Metal Components decided to sell
their company to private equity investors from theUnited Kingdom. The
company’s named was subsequently changed to Design Metal Connections.
With new ownership, and beingpredominantly an Aerospace/Defense tube
fitting supplier, a decision was made to divest the PYPLOK®
Product Line and to
foregothat business for which it served and concentrate on the aerospace
tube fitting market.
Tube-Mac Industries Ltd., was a longtime user of PYPLOK®
and proponent/advocate of
non-welded technology in their own right asdesigners, manufacturers, and
installers of a 37° flared and retain ring flanged systems for pressures
up to 10,000PSI (690) andpipe sizes to 10” NPS. Design Metal Connections
offered to sell Tube-Mac the PYPLOK®
Product line complete with
all engineering,tooling, and manufacturing processes required to
continue the manufacturing of PYPLOK®
in the same manner as before
in orderto service all markets outside of the Aeronautics Industry. In
January of 2007, the sale was completed and Tube-Mac, as an ISO9001:2008
certified manufacturer, began to produce and market the PYPLOK®
Product line. PYPLOK®
fittings are ABS, CRN DNV andNAVSEA approved.
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